OT and industrial security

Security assessment without disrupting production

PLCs, HMIs, engineering workstations, OPC UA and Modbus networks. We first understand how the plant works, and only then touch anything.

Principles

Passive first

We build an asset inventory and protocol map from traffic captured on a mirror (SPAN) port. Nothing is sent to the network in this phase.

Active testing only under control

In a test environment, on redundant equipment or in a maintenance window, together with operations and with separate written OT authorisation.

In the language of the plant

Risk is expressed in production, safety and compliance impact, and recommendations are ranked by effort.

Services

Industrial control systems assessed without disrupting production, following IEC 62443 and NIST SP 800-82.

C1

OT security baseline assessment

Interviews, documentation and passive traffic analysis: asset inventory, protocol map, Purdue levels, IT/OT boundary, remote access.

per site

C2

OT penetration test (active, controlled)

In a test environment or maintenance window, with written OT authorisation: engineering workstation, HMI, PLC access, OPC UA.

custom scope

C3

OT segmentation design and validation

Zones and conduits, DMZ, secure remote maintenance, then verification that traffic really is blocked.

per site

H3

OT security training for plant staff

2 × 45 minutes on site.

per session

Typical findings

  • Missing or porous segmentation between office and industrial networks
  • Unauthenticated industrial protocols (Modbus, S7) reachable from the office network
  • OPC UA servers without a security mode or certificate validation
  • Default passwords on PLCs, HMIs and switches
  • Uncontrolled remote access for maintenance partners
  • Outdated firmware and operating systems on engineering workstations

What you receive

  • Asset inventory and network map by Purdue level
  • Executive summary with production and safety impact
  • Technical findings with evidence and recommendations
  • Risk matrix and prioritised action plan
  • Proposed zone and conduit design per IEC 62443

One site, one assessment. Start there.

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